HFT Pipe and Beam Laser Cutting Machine: Plate, Tube and Sections in One

The PCL HFT is a fiber laser cutting machine that cuts plate, pipe and structural sections on one machine. Round, square and rectangular tube, H-beams, channels and angles are cut with copes, holes, slots and weld bevels; flat plate is cut on the same machine. For shops that would otherwise buy a plate laser, a tube laser and a beam line, it puts all three jobs in one footprint.

HFT pipe and beam laser cutting machine with plate table, tube chuck and H-beam supports
HFT: plate table, tube chuck and H-beam supports under one gantry on a 27 m bed.

What the HFT cuts

MaterialTypical parts
Round pipeIntersections (saddle cuts) for pipe-to-pipe joints, holes, slots, bevelled ends
Square and rectangular tubeMitres, notches, holes and slots on all faces
H-beams and I-beamsCut-to-length, copes, weld access holes, bolt holes, bevels
Channels and anglesHoles in flanges and legs, notches, clipped corners
Flat plateBase plates, gussets, connection plates, stiffeners

Cut samples

Laser cut flanges and web welded into an H-beam
Flanges and web cut to size for a welded H-beam.
Laser cut bolt holes and notch in a steel section
Bolt holes and a notch cut in one setup.
Edge of a laser cut rectangular opening in thick steel plate
Clean edge on a cut-out in thick plate.
Steel pipe for laser intersection and bevel cutting
Pipe for intersection and bevel cuts.
HFT laser cutting machine cutting bolt holes in an H-beam flange
Cutting holes in an H-beam: the 5-axis head reaches flanges and web from one setup.

Specifications

ItemHFT
H-beam range200 × 200 to 1,000 × 400 mm
Plate range3,000 × 27,000 mm
Bevel cutting area2,500 × 26,000 mm
Axis travelX 3,100 mm · Y 27,200 mm · Z 1,100 mm
AccelerationX 0.5 G · Y 0.5 G · combined 0.7 G
Positioning accuracy±0.05 mm/m
Repeatability±0.03 mm/m
Overall size29,500 × 5,150 × 3,600 mm
Laser power and sourceChosen for your thickness; Maxphotonics as standard, Raycus or IPG on request

Laser power, tube capacity and options are configured to your work. Send your largest plate, beam and tube and we confirm the configuration and price.

Why one machine for plate, pipe and sections

  • One investment instead of three. A plate laser, a tube laser and a beam line each need floor space, an operator and maintenance.
  • Parts for one assembly come off one machine. The plates, tubes and sections of a frame or truss are cut from the same program set, so they arrive at fit-up together.
  • Laser accuracy on every part. Bolt holes, slots and bevels on tube and sections fit without grinding, the same as on plate.
  • Short runs pay. Changing between plate, tube and beam jobs is a program change, not a move to another machine.

Machine layout

Seen from above, the HFT is one long bed with two zones under a single gantry: a slatted plate table at one end and roller supports for H-beams and tube at the other. While one zone is cutting, the other can be loaded.

Top view of the HFT laser cutting machine with plate table and beam supports
Top view: plate table (left), gantry with cutting head (centre), beam and tube supports (right).
HFT laser cutting machine cutting round parts from steel plate
The same gantry cuts plate on the slatted bed.

In production

What it means on the shop floor
All section operations in one setupBevels, copes, cut-to-length, bolt holes, weld access holes and marking lines, with no transfer between stations
OutputTypically 80–100 t of sections in an 8-hour shift, about 4–5 times a saw, drill and manual coping route (depends on the parts)
StaffingOne or two people load, unload and run the machine
AccuracyCutting accuracy within 0.1 mm; laser line scanning measures each beam and corrects the program, holding hole positions within 1–2 mm on real rolled sections
True 5-axis headThe beam always points into the material, keeping stray laser light away from the operator area
Production managementWork orders, production and job reports, and connection to MES
ReliabilitySimple to operate, with a low failure rate once in routine use

Bevels and joints

Weld preparation is cut by the laser: bevelled pipe ends, bevels on beam flanges and plate edges, and the saddle shape where one pipe meets another. Joints for truss and frame work, such as notched tube ends that slot over a chord, come off the machine ready to weld. See bevel types and angles.

From drawing to parts

Sections and tubes are imported from the detailing model as DSTV files from Tekla Structures or Advance Steel; plate parts come in as DXF. Parts are nested on bars and sheets, and part numbers can be marked by the laser. See cutting from Tekla DSTV files.

Where it is used

Steel structures and prefabricated buildings, trusses and space frames, pipe racks and petrochemical steelwork, construction machinery, agricultural and mining equipment, and marine work: anywhere plate, tube and sections end up in the same welded assembly.

HFT or a dedicated machine?

Your workBetter fit
Plate, tube and sections in similar amountsHFT
Mostly heavy H-beams up to 1,000 mm highH-beam laser
Mostly thin-wall tube in high volumeTube laser
Mostly large plates up to 12 mGantry laser

FAQ

What sizes does the HFT cut?

H-beams from 200 x 200 to 1,000 x 400 mm and plate up to 3,000 x 27,000 mm, with bevel cutting over 2,500 x 26,000 mm. Tube capacity is configured to order.

Can one laser machine cut plate, pipe and H-beams?

Yes. The HFT cuts flat plate, round, square and rectangular tube, and H-beams, channels and angles on one machine, including holes, copes and weld bevels.

Is an all-in-one machine slower than dedicated machines?

For a shop that cuts mainly one product, a dedicated machine is faster. For mixed work, one machine avoids moving jobs between three machines and keeps all parts of an assembly together.

Can the HFT read Tekla files?

Yes. Tubes and sections are imported as DSTV files from Tekla Structures or Advance Steel, and plate parts as DXF.

Send your plate, tube and beam sizes

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