CNC tube cutting and bevel machine

Our CNC tube  cutting and bevling machine(intersection cutting machine) is professional tube profiling cutting machine which is used for cutting steel tube automatically, this tube cutting machine can realize auto program and auto CNC nesting work for any complicated joint type of intertube, pipe, etc. and can cut any type welding bevel at one time. it is widely used for steel structure, shipbuilding, bridge and heavy machine industries. Suitable for cutting cylinder branch,two or three -layer saddle cutting of the main tube. adding 2 moving axis on our steel tube cutting machine, it have beveling function, our tube cutting and beveling machine (intersection cutting machine) is suitable for large quantities of professional intersection pipe cutting.

Features
1. Equipped with professional control system for variety types of cuts, including tees, miters, saddles, centerline offsets, multiple intersections, elbow supports, gusset slots; round, rectangular, saw cut, overlapping pipe holes, re-pads with axial offsets and baseline or work point offsets,  and other types of intersecting cuts.

2. Precise casting parts and strict manufacture and test procedures ensure high accuracy, reliability and durability.

3. Integrated with specialized programming and computing modules for complicated large steel structure construction, it can generate CNC codes from Auto CAD drawings to save operators and engineers time. And these modules are compatible with IGES, DXF, SAT and STL files.

4. Automatic, servo driven height sensing system compensates vertical position for out-of-round tube. In-feed and out-feed conveyors available for loading/unloading.

5. 3D operating interface for easy operation.

6.Six CNC axes (Left/Right, Front/Rear, Up/Down, Rotation, Torch-Twisting,and Torch-lifting) perform cutting pipe profile.

Technical parameters

tube Cutting Diameter (mm)

50-630

60-800

100-1000

200-1250

steel tube length (mm)

6000mm/12000 mm or as required.

Max tube loading (Kg)

2000

3500

4000

5000

pipe Cutting Speed (mm/min)

80-1800

pipe Cutting Thickness (mm)

Oxy-fuel:6-100mm, Plasma: upon plasma source

Plasma max beveling angle

≤±45°

Flame max beveling angle

≤±60°

Basic components

Pipe Chuck

3 jaws concentric chuck

Cutting Mode

Oxy-fuel, Plasma and laser

Number of Control Axes

3 axis, 4 axis, 5 axis, 6 axis

Driving Motor

Panasonic, servo motor

Gearbox

Newcastle or others

CNC Controller

Upon requirement

Plasma Power

Thermadyne, Kjellberg, Hypertherm,etc

Other Specifications

Working temperature

– 10°C -45°C

Humidity

<90%, no condensation< span=””>

Surroundings

Ventilation, no big shake

Power voltage

3×380V±10% or up by user’s local condition

Operation language

English or Chinese

Options

Option Item

Heating and cooling systems,

Programming software

integration dust extraction

Moving axis

Moving axisChoose cutting axis4+1axis
X axis :Tube axis of rotation4 axis linkage
Y axis :Torch moves horizontally along the axial axis of the tube
A axis :Torch along the tube axis axial plane swing
B axis :Torch along the tube axis radial plane swing
V axis :Auxiliary measurement, profile measurement, automaticcompensation, track crash  This axis do not linkage together

Application

1.Intersection cylindrical hole cutting of different directions and diameters on main pipe for vertical intersection between branch tube and main pipe.  

2.Intersection cylindrical end cutting on brand pipe for vertical intersection between branch pipe and main tube.

3.Bevel cutting on Pipe end

4.Welding Elbow cutting on pipe      

5.Branch pipe Intersection end cutting connected with ring main steel tube          

6.Square hole and branch hole cutting on steel tube                        

7. Cutting off of pipes